Ford Recalls Half A Million SUVs Over Potential Interior Safety Issue

Ford has issued a recall for 548,463 Expeditions and related SUVs due to chrome center console trim that can bubble and peel, creating sharp edges. The issue surfaced after September 2025 and is tied to a manufacturing variance. NHTSA safety-Recall reports show 4,634 warranty claims, 65 injuries, and one accident worldwide. Ford initially concluded the defect did not warrant a recall but later re-evaluated the injury severity and expanded its review of field data, injuries, and claims. The fix involves replacing the center console with chrome plating that meets Ford’s specifications. This marks Ford’s 41st recall of the year, and the company had issued 138 recalls in 2025 overall.

Ford notes the risk of sharp edges on peeling trim and emphasizes the importance of prompt repairs to prevent injuries.